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CUT TO YOUR DIMENSIONS
ALUMINUM / FLAT BARIllustrative material image
LIVE DIMENSION VIEWFLAT BAR
6061 Aluminum Flat Bar
See your specification take shape.
Dimension labels are on. Enter dimensions to see their labels.
MADE FOR YOUR CUT LIST
The right metal. Your exact dimensions.
From a single part to a mixed-material project. Configure each cut, then bring it all together in one reviewed quote.
Custom cut sizesMultiple parts, one requestReviewed specifications
CUT-TO-SIZE METAL
6061 Aluminum Flat Bar
Request solid 6061 aluminum flat bar by thickness, width and length. Add temper, edge condition and machining details for straps, brackets or rectangular blanks.
Attach a PDF, DXF or STEP file. You can request a review without configuring individual pieces.
How your quote works +
Add one or more cuts, share your requirements and tell us where to deliver. We review material, cutting and freight before sending a quote.
Dimensions & material weight +
Dimensions describe your requested section and cut length. Standard sections and feasible cuts are confirmed during review. Include any tolerance in project details. Weight is theoretical, uses ideal section geometry and excludes corner radii, packaging and cutting loss. The preview is a schematic, not a manufacturing drawing.
PROJECT CONTENTS
Your cut list
Cut lines are saved in this browser. Only added pieces are included in your request.
What to include in your request
Identify whether the supplied edges remain visible or form locating surfaces. A nominal stock width does not define a finished fit.
Material
Aluminum
Profile
Flat Bar
Grade references
6061 — confirm grade and condition in the quote
Dimensions
Thickness, width, cut length
Units
Inches or millimeters; decimals or fractions
Supply & cutting
Subject to review; no live-stock or tolerance guarantee
Theoretical geometry only. Actual dimensions, tolerances and cutting require supplier review.
01
The broad face and narrow edge can perform different roles
A flat bar used as a spacer, mounting strap or trim strip has a rectangular section with two distinct face widths. A spacer may be controlled mainly by its thickness, while a visible trim strip may be judged on the broad face and both long edges. The same stock envelope can therefore support very different acceptance requirements. Knowing which surfaces contact the assembly distinguishes a material blank from a strip that will retain its original faces in the completed component.
02
Cut ends and long faces are different working surfaces
A rectangular bar does not acquire a finished perimeter simply because its broad face receives a finish. Long edges may remain exposed in trim, while a cut end may be the surface that positions a spacer. A strip sliding into a clamp adds a third concern: the surfaces and edge geometry must work with the mating opening. These examples explain why face appearance, end preparation and fit should be treated separately instead of assigning one general finish requirement to every surface of the stock.
03
Choose between a strip, a block and a profile
Compare flat bar with plate when the required width is unusual or when several different outlines are being cut from a common thickness. Compare it with angle when the part needs a second mounting plane, and with square bar when the width and thickness are equal. These are changes in starting geometry, not automatic substitutions. Record the required raw form and any acceptable alternatives so the purchaser, fabricator and designer are comparing the same component and the same finishing scope.
Compare rectangular aluminum starting stock
Compare rectangular aluminum starting stock
Catalog choice
Useful starting point
Important distinction
6061 aluminum flat bar
A narrow strap or spacer blank
Rectangular bar form
6061 aluminum plate
A broader or irregular blank
Outline and surface preparation
Aluminum angle
Two perpendicular mounting faces
Inside corner and leg dimensions
PUT THE DIMENSIONS INTO PRACTICE
Example: a four-piece flat bar request
Use this illustrative cut line to see how the fields work. It is a dimensional example, not a stock listing or a recommended section for a particular load.
Thickness0.25 in6.35 mm
Width2 in50.8 mm
Cut length12 in304.8 mm
The section is 1/4 × 2 in and the cut length is 12 in. The ideal cross-sectional area is 0.5 square inches, so one blank contains 6 cubic inches of material. Keep thickness and width labeled when communicating the cut list.
How the theoretical weight is calculated
Cross-sectional area × cut length × reference density = estimated material weight.
Material in this example
Aluminum
Reference for this example
6061 grade reference
Density used
2,700 kg/m³
One piece, approximately
0.59 lb / 0.27 kg
Four pieces, approximately
2.34 lb / 1.06 kg
Calculated from ideal geometry and a reference density. Actual section, alloy, tolerances, cutting loss and packaging can change the result. This is not a shipping weight or a load rating.
On your own cut list, add a part reference and quantity to each distinct size. Put extra operations such as holes, miters, threads or finish work on the drawing, then keep that drawing reference with the relevant line.
Do not assume a tight bend is suitable for hardened 6061. Temper, thickness, bend radius and direction matter. Submit the bend geometry for review before selecting stock or accepting an alternative material.
Is 6061 flat bar equivalent to a strip cut from plate?
The same nominal alloy and dimensions do not establish identical stock condition, edges or tolerances. Say whether a plate-cut strip is acceptable and which surfaces are critical.
What does T6511 mean in a flat-bar request?
It is a material condition designation, not a dimensional tolerance. Use it when required by the drawing and confirm the condition of the actual bar offered.
Why can a spacer and a trim strip need different bar specifications?
A spacer is often defined by the gap between its mating faces, while a trim strip may retain visible faces and long edges. The same raw dimensions can serve both, but their functional and cosmetic requirements differ. Separate those roles before comparing stock and finishing routes.
How do I request several bars that must line up side by side?
Show the installed arrangement and identify the edges or ends that must align. State whether the requirement concerns appearance, a shared mounting line or a functional gap. Equal nominal lengths alone do not describe all the conditions needed for a matched assembly.
What is the difference between a through hole and a blind hole in a bar?
A through hole passes completely through the part; a blind hole stops within it. The distinction matters when the opposite surface must remain intact or when a fastener has a defined engagement. Thickness and a hole diameter alone do not establish a blind feature's depth.
How do I specify a bar with one angled end?
Provide an end-view or side-view sketch showing the angle, its orientation and the points between which length is measured. Identify left- and right-hand pieces separately if needed. The standard length field describes the blank and cannot communicate the direction of an angled cut.
Does a finished face mean the ends are finished too?
No. A broad-face finish does not specify the cut ends or long edges. An end used to locate a spacer may need a different requirement from an exposed trim edge. Treat the faces according to their function rather than extending one cosmetic description to the entire bar.
What should I specify if the bar will slide under a clamp?
Show the clamp opening and identify the contacting faces, required clearance and acceptable edge treatment. Explain whether the fit is needed before or after finishing. A nominal bar width and thickness cannot describe the full relationship between the bar, coating and mating clamp.
What dimensions do I need to request 6061 aluminum flat bar?
Provide thickness, width, cut length, plus quantity for each size. Use inches or millimeters consistently. Add the required grade, condition, finish and any critical tolerances; attach a drawing for details the standard fields cannot describe.
Turn your specification into a clear request.
Include the material, dimensions, quantity and critical requirements. Availability, supplied condition, cutting and delivery are confirmed in a reviewed quote.
